The zinc coating shields the base metal from the atmosphere Because zinc metal is more electronegative than iron or steel, the zinc gives cathodic or sacrificial protection
Even if the surface becomes scratched and the base metal is exposed, the zinc is slowly consumed while the iron or steel remains protected from corrosion.
The hot dip galvanizing process is adaptable to coating nearly all types of fabricated and non-fabricated products such as wire, tanks, sheets, strip, pipes and tubes, fittings, hardware, wire cloth, hollow-ware, and structural assemblies.
Surface preparation
Prefluxing
Galvanizing
Finishing
Electro charged cleaning pot
Zinc Pot
Zinc sprayer/coater
In line Dryer
The preparation steps consist of cleaning and pickling operations that free the surface of dirt, grease, rust and scale. The preflux step serves to dissolve any oxide that may have formed on the iron or steel surface after pickling and prevents further rust from forming. Clean, oxide-free work is galvanized by immersion into molten zinc. Finishing operations include quenching, removing excess zinc and inspection.